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Industrial and Process

Wilde Consulting Engineers have over twenty five years experience delivering design consultancy services on Industrial and Process related projects. These projects have been carried out for many sectors including: -

• Oil and gas
• Petrochemical
• Manufacturing and distribution
• Pharmaceutical
• Steel
• Paper
• Food production and storage
• Science and biotechnology

The projects are invariably multi disciplinary at the design stage with the lead designer role being carried out by Process, Mechanical or Electrical Engineers. WCE are very used to working with engineers from such disciplines and have a good understanding of the overall design requirements that need to be satisfied. Efficient civil and structural engineering solutions have been developed on a wide range of projects that accommodate the primary importance of the lead discipline. The design process is often iterative to allow the sometimes conflicting influences of all design disciplines to be satisfied.
Particular skills that WCE have employed to deliver design solutions on these multi disciplinary projects include: -

• Project visualisation in three dimensions to ensure ‘fit’ of all components
• Accommodate significant and often dynamic loads
• Appraisal of existing structures to accommodate new layouts and increased loads
• Foundation engineering, often on Brownfield sites – buried foundations, ground contamination, poor geotechnical conditions
• Allow for flexibility in design solutions to accommodate future layout changes or plant extensions
• Paint protection specification for long life and low maintenance in corrosive environments
• Design and layout of stairs and walkways to EEMUA requirements
• Design of lifting points and runway beams

 Enquiries

0161 474 7479

Relevant Case Studies...

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Materials Recovery Facility

Client: Northwest paper company
• New 8000m² warehouse for waste storage and process equipment
• Ground improvement through dynamic compaction and fill stabilisation
• Interface with process equipment and crane designers
• Integrated with existing site facilities via a connecting conveyor bridge
• Services diversions and routing of new
• Rainwater management
• BREEAM excellent rating
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Cyclar Plant

Client: BP Grangemouth
• Piled foundations
• Steel framed plant and chimney support structure
• Chimney wind loading assessment
• Pre assembled units for erection
• Fire water containment
• Drainage upgrade
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Heat Treatment Enclosures

Client: Stork Cooperheat
• Various projects throughout Saudi Arabia providing design services for thermally insulated steel enclosures for the heat treatment and tempering of large cast boiler and furnace components
• Moveable and demountable structures were required to suit the heat treatment process
• Typical sizes were 35x15x15m high
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Carrington – Pellet Storage Silos

Client: Nova Chemicals
• Piled foundations to minimise handling of contaminated ground
• Steel framed silo support structure
• Access stair tower
• Link bridge to process building
• Planning supervisor
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SAW Pipe Mill

Client: Arabian Pipes Co (through McLellan)
• Design of a new complex to house a large diameter pipe welding plant in Saudi Arabia
• Housed in a seismically qualified steel framed structure covering 450x100m plan area
• Foundation design inc. piled ground slab to transfer 24 Te/m²
• Drawings and specification prepared for tender and construction
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Hospital Heating System Upgrade

Client: Power and Energy Consultant
• Inspection and survey of exiting plant room and boiler house for installation of new boiler and equipment
• Appraisal of existing structures for new loads
• New plant support steelwork and foundations
• New chimney foundations
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Warehouse Dispatch Facility Upgrade

Client: Northwest based distribution centre
• Dispatch capacity increased from 6 to 9 loading doors
• Building modifications for new door layout
• Foundations for new dock leveller structures
• Concrete hard standing for vehicle manoeuvring and parking
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Effluent Balancing Tanks

Client: Pharmaceutical Company, Northwest
• Design of concrete tanks for effluent treatment works
• Water retaining structures
• Internal epoxy lining
• External leak detection system
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Petrochemical Research Site

Client: Petrochemical Company, Northwest
• Site inspection of existing bund structure
• Concrete repair specification
• Design of access stairs and walkways
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IBC Storage Building Petrochemical Research Site

Client: Petrochemical Company, Northwest
• No dig construction techniques surface foundation slab
• Bunded floor slab to contain bulk oil spills
• High performance epoxy floor coating
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Qafco 3 Plant

Client: Qafco (through Alstec)
• WCE supported Alstec’s involvement in the established of the Qafco 3 Plant through the design of new tower structures to support long span process conveyors. The towers were located across the plant site
• Loadings addressed in the design included conveyor weight and earthquake

More Case Studies...